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Window Sill Repairs

The sill is the part of the frame that takes the worst beating because it extends out from the window. To protect a particularly vulnerable sill, you can cover it with a sheet of aluminum and paint it to match the wood.

This is actually a very easy project and offers excellent protection.

First, cut a paper template that fits the sill. Lay the template on sheet aluminum (available in rolls or sheets at home improvement centers), and mark the pattern on the metal.

Using tin snips, cut out the pattern. Caulk the sill edges and wedge one side of the aluminum to the stool of the sill and nail it in place with 1-inch roofing nails.

Tape a block of wood over the surface of the aluminum and tap it with a hammer so the aluminum takes on the shape of the sill. Nail it underneath the sill and seal along the edges with caulking compound. Prime with metal primer and paint to match your trim.

1) Make a paper template that conforms to the sill's shape.

2) Using tin snips, cut out aluminum sheeting to match the template.

3) Nail the template to the sill's stool then, using a block and hammer, shape the metal to the sill and finish nailing.

 
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